Learn how to Use Lean Robotics to Automate Your CNC Machine


CNC machines are superb instruments for creating high-quality elements and merchandise shortly. Some machines are very refined with excessive levels of automation constructed into the machines themselves.

However even the most effective CNC machines can nonetheless profit from some additional automation. There are some duties that your CNC machine won’t ever have the ability to do mechanically. Corresponding to loading and unloading the machine.

That is the place robots are available…

Lean Robotics gives a technique for including robotic automation to your enterprise. It applies to all industrial robots functions, not simply CNC automation. Nevertheless, the methodology will be very useful when you’re making an attempt to automate your CNC machines.

Here’s a fast overview of how Lean Robotics might help you enhance your CNC machine operations.

What’s Lean Robotics?

Lean Robotics is a technique that mixes some rules of Lean Manufacturing to the apply of deploying and utilizing robots. Its aim is to create a manufacturing course of that’s extra environment friendly with the assistance of robotics.

The Lean Robotics methodology is break up into 3 distinct phases:

  1. Design — Within the design stage, you’ll develop a plan for a way you’ll automate your manufacturing course of. This consists of deciding which duties you need to automate and choosing the correct robotic options for the job.

  2. Combine — Within the integration stage, you’ll set up the robots and combine them into your current manufacturing course of. You are able to do this by working with a robotics integrator or by doing it your self, which is now very potential for CNC automation because of the arrival of machine tending software kits.

  3. Function — Within the function section, you’ll monitor and optimize your automated manufacturing course of. This will embody organising knowledge assortment programs to trace robotic efficiency, making modifications to the robotic system as needed, and coaching extra employees on learn how to use the robots.

Through the use of Lean Robotics, you may make the method of deploying robots simpler and extra environment friendly than for those who had been to deploy robots with out it.

How can Lean Robotics assist automate your CNC machines?

Lean Robotics might help you automate any robotic course of.

For machine tending, Lean Robotics is especially helpful as the roles surrounding CNC machines are extremely repetitive – equivalent to loading, unloading, and sorting workpieces. When carried out manually, such duties are uninteresting for human operators to carry out, making them excellent for robots.

The problem for a lot of producers is that they’re unfamiliar with robotics. It is arduous to know learn how to apply robots successfully when you’re unaware of the capabilities of the know-how.

The methodology helps you simply navigate this new know-how with out it turning into overwhelming. It’s simple to grasp and implement, even when the mission is being carried out by machinists with no earlier robotics expertise.

You may apply robots to many sorts of CNC machines together with lathes, milling machines, and extra.

 

Person holding the Lean Robotics book.

7 advantages of utilizing Lean Robotics for CNC machining

Why must you use the Lean Robotics methodology to automate your CNC machines with robots?

Listed below are some precious advantages you’ll be able to acquire by following this system:

  1. Time saved in deployment — Lean Robotics focuses on a fast and simple deployment. This enables for a sooner deployment time and reduces the quantity of effort wanted to get the robotic up and working.

  2. Diminished waste in robotics course of — Waste discount is a core a part of Lean Robotics. In addition to the robots decreasing waste in your CNC course of, you scale back waste additional by making your robotic deployment course of extra environment friendly.

  3. Improved consistency of your merchandise — Robotic automation might help you produce your merchandise extra persistently by eradicating the inconsistencies attributable to handbook machine tending. This will scale back prices related to rework and scrap.

  4. Happier machinists and different staff — Persons are happier after they perceive the applied sciences that they use of their work. The Lean Robotics methodology locations significance on involving your workforce from the beginning.

  5. Much less put on and tear on CNC machines — Robotics might help to cut back the wear and tear and tear on CNC machines because it means that you can optimize all steps of the machining course of, not simply these steps carried out by the machine itself.

  6. Higher understanding of automation know-how — When everybody understands robotics, they are going to start to see many extra ways in which you need to use automation to enhance your processes. You should use the learnings out of your first deployment to automate much more duties sooner or later.

  7. Potential to repeatedly enhance your automation — Lean Robotics encourages you to repeatedly monitor and consider the efficiency of your robotic system. With this knowledge, you’ll be able to establish areas for enchancment and make changes as required. This ensures your setup runs extra effectively.

By following the Lean Robotics methodology on your CNC machine tending, you’ll be able to entry the advantages of automation a lot faster. This can provide you a aggressive edge over different producers who do not but use robotic automation.

Learn how to get began with Lean Robotics in your personal store

It doesn’t matter what manufacturing trade you’re in, likelihood is that Lean Robotics might help you enhance your operations.

In case you’re keen on utilizing Lean Robotics to hurry up your subsequent robotics mission, a superb place to begin is to take a look at our devoted web site. You may learn extra concerning the methodology, get the e-book, and entry a complete load of helpful assets that can assist you get began.

However what if you have not received time to study Lean Robotics earlier than you employ robots?

What if you wish to automate your CNC machine… instantly!?

One of many quickest methods to get began with CNC machine tending is to make use of an software equipment, just like the Robotiq Machine Tending Answer. Now we have built-in the Lean Robotics philosophy into the answer, which incorporates every thing it is advisable automate your CNC machine.

What has held you again from automating your CNC machines prior to now? Inform us within the feedback beneath or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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